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West Coast Differentials runs at full speed with IBS Inventory Management software

West Coast Differentials wanted to streamline its order processing and reduce inventory levels. The company achieved this and more with IBS software.

Company background

Based in California, West Coast Differentials (WCD) supplies a full line of rear-end and differential parts for off-road, 4-wheel-drive, performance and stock cars. Its products include ring and pinion sets, installation kits, positractions, lockers, spools, axle shafts, stock replacement parts, small parts and more. WCD supplies parts for Chrysler, Dana, Ford, General Motors and Toyota differentials.

West Coast Differentials is committed to making totally enjoyable experiences for its customers. The company believes that topnotch customer service is the most important thing it can offer. What sets it apart from other companies is that WCD delivers the level of customer service that its competitors can only promise. Hence, at West Coast Differentials, 'We Make the Difference' is much more than a slogan.

WCD employs 17 people and generated sales of $8 million in 2002.

Business issues

WCD is faced with a highly competitive automotive aftermarket, which often lacks good inventory control. The manufacturers involved in this industry cannot produce at a consistent level, which would enable distributors like WCD to maintain satisfactory levels of inventory. In order to develop the business, it is important for WCD to use an IT solution that copes with these difficult scenarios.

Despite the challenges of the industry, WCD has expanded. This pressure and success has resulted in a move to new facilities. The building is custom-designed to meet WCD's needs and the company is now more efficient than ever before. Along with a new physical plant, WCD needed an enhanced business system that would fulfill the company's needs for optimized inventory.

The company's operational level of one warehouse, 4,000 products and 3,000 customers demanded a reduction in inventory levels. At the same time, WCD wanted more efficient picking, improvements in order processing, greater financial control and a streamlined collation of installation kits.

WCD has been using IBS integrated software for the automotive aftermarket, since 1996.

In order to keep the company up to speed with improved trading volumes and to maintain the latest industry developments, it became desirable to upgrade to a newer version.

Solution and capabilities

In 1996 West Coast Differentials purchased the first version of IBS software. From day one, the solution exhibited an exceptional understanding of the company's financial position on a daily basis. Quotations, sales order processing and progression – as well as picking and shipping – are all extremely efficient.

begin quote Everything we do is more efficient because of the capabilities of the IBS software and reliability of the hardware. end quote
Gary MacFadyen
President
West Coast Differentials

Inventory Management is as streamlined as it could be under the restrictions made by the manufacturers. Jetform, which is a tool for facilitating flexible printout solutions of external and internal documents, yields eye-catching paperwork using only the data that WCD's customers need to see. All of this has been enhanced, throughout the growth of the company, by incorporating the latest versions of IBS software.

WCD has kept faith with IBS since the software shows, on a comparative basis, more sophistication at all levels of software.

On the other hand, its simplicity of integration was one of the critical criterion that influenced product choice.

Rapid identification of products with supporting specifications and pricing, online availability checking, original manufacturer recalls and product sales restrictions can all become very expensive.

This can easily result in lower customer service and increased stock. IBS software is designed to accommodate such sales demands, and translates them directly to supplier products and ordering patterns, releasing Time for WCD's staff to be more service-oriented.

The production control functionality that forms part of IBS Manufacturing Software is particularly useful for WCD, as it is specifically designed for companies with both distribution and assembly operations.

This IBS module facilitates more efficient production planning and control.

Contact IBS for more information. »

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Company profile
Name: West Coast Differentials
Region: USA
Operation: Manufacturing and distribution
Products: Rear-end and differential auto parts
Number of employees: 17
Revenue: $8 million
Website: West Coast Differentials

Issues

  • Ability to incorporate installation kits
  • Essential to reduce inventory levels
  • Fast-growing company
  • Lack of effective order processing
  • Need for greater financial control
  • Need for more efficient picking

Solution

Capabilities

  • Company integration
  • Company-wide performance measurement
  • Enhanced logistics planning
  • Eye-catching external documentation
  • Fast order processing
  • Stock level optimization

Value

  • Efficient kitting production
  • Greater customer satisfaction and service
  • Improvement in market share
  • Increased number of orders taken per hour
  • Increased profit
  • Increased revenue and margin
  • Increased stock turns
  • More efficient inventory control
  • More efficient order processing and shipping
  • More efficient order reception



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